RT Journal Article T1 Microfluidics-Driven Manufacturing and Multiscale Analytical Characterization of Nanoparticle-Vesicle Hybrids A1 Cardellini, Jacopo A1 González Gómez, Manuel Antonio A1 Rivas Rey, José A1 Arosio, Paolo K1 Acoustofluidics K1 Lipid vesicles K1 Microfluidics K1 Nanoparticle-vesicle hybrids K1 Nanoparticles AB Coating synthetic nanoparticles (NPs) with lipid membranes is a promising approach to enhance the performance of nanomaterials in various biological applications, including therapeutic delivery to target organs. Current methods for achieving this coating often rely on bulk approaches which can result in low efficiency and poor reproducibility. Continuous processes coupled with quality control represent an attractive strategy to manufacture products with consistent attributes and high yields. Here, this concept is implemented by developing an acoustic microfluidic device together with an analytical platform to prepare nanoparticle-vesicle hybrids and quantitatively characterize the nanoparticle coverage using fluorescence-based techniques at different levels of resolution. With this approach polymethyl methacrylate (PMMA) nanoparticles are successfully coated with liposomes and extracellular vesicles (EVs), achieving a high encapsulation efficiency of 70%. Moreover, the approach enables the identification of design rules to control the efficiency of encapsulation by tuning various operational parameters and material properties, including buffer composition, nanoparticle/vesicle ratio, and vesicle rigidity. PB Wiley SN 2192-2659 SN 2192-2640 YR 2025 FD 2025-02-07 LK https://hdl.handle.net/10347/46395 UL https://hdl.handle.net/10347/46395 LA eng NO Cardellini, J., Normak, K., Gerlt, M., Makasewicz, K., Seiffert, C., Capasso Palmiero, U., Ye, S., González Gómez, M. A., Piñero, Y., Rivas, J., Bongiovanni, A., Bergese, P., & Arosio, P. (2025). Microfluidics-Driven Manufacturing and Multiscale Analytical Characterization of Nanoparticle-Vesicle Hybrids. Advanced Healthcare Materials, 14(4). https://doi.org/10.1002/ADHM.202403264 NO This work was supported by the BOW project funded by the H2020-EU.1.2.2-FET Proactive program via Grant Agreement 952183. The authors acknowledge Prof. Jean-Christophe Leroux (ETH) for providing access to NTA, and the Florence Center for Electron Nanoscopy (FloCEN) at the University of Florence for the cryo-EM analysis. DS Minerva RD 23 may 2026